Connected Real-Time Digital-Twin based Industrial Co-Pilot Solutions

The Industrial CoPilot project involved a Proof-of-Concept (POC) project for a global leader on the Heavy Engineering Industrial segment in India.

The project involved Industrial System Orchestration to reduce un-planned downtimes, reduce defect ratios, lower asembly-line anomalies and reduce EHS compliance issues and maintenance risks. The system involved diverse corporate management KPIs, OT, iOT devices iPCAM, Sensors, HVAC, Power and Water utility network, Viceo Cam inputs, assembline anomaly data, secure orchestrations for CoPilot integration on all digital devices. The CoPilot use Digital Twin based scenario analysis and provide decision supports for operators and management.

The POC project is performed for the Heavy Engineering Industrial segment in India. The Heavy Engineering client had highly digitzed production systems with 3D modelling to injection moulding for metalic components for infrastructure construction sector.

The Heavy Manufacturing client is a pioneering endeavor in India for Infrastructure sector. The initiative includes conceiving, designing, developing advanced AI/ML/DL and GenAI based CoPilot Assisted Manufacturing ecosystem with features for Predictive, Preventive or Assisted or Human-in-the-Loop (HIL) based Manufacturing and Supply-Chain Systems.

The project includes interactive CoPilot systems include features such as operators, managers, crew members. The goal of this engagement is to serve as a development partner to Microsoft and Client to build a scalable backend architecture from the ground up as Industrial CoPilot System. The system requries development and integrations and delivered as Future-Ready System to the Client by IBU Consulting as Service Provider.